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High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller

Categories Drywall Roll Forming Machine
Brand Name: METALIGN
Model Number: DRW
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Continuous Cold Roll Forming Machine for Steel Stud Production with Hydraulic Punching and Cutting
Key words: Stud and track roll forming line/High-speed roll forming/Steel frame construction/H-shaped perforation
Profile: Stud and track
Application: Drywall framing / Partition walls / Ceiling grid systems / Structural framing / Building construction
Material type: Galvanized steel
Material thickness: 0.6-1.2mm
Production speed: 15m/min
Main motor power: 5.5Kw
Forming stations: 17
Driving system: Chain
Frame structure: Wall panel
Shaft diameter: 60mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller

High-Speed Light Steel Stud Roll Former with Customizable Perforations and Embossing Roller


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This production line is designed for customers in the construction and steel framing industries. It offers high-speed production with advanced features like hydraulic punching and cutting, ensuring a high-quality, cost-effective solution for producing light steel studs used in building structures.

2. Profile Description

  • The stud profile produced by this line is made from mild steel, typically 0.8mm to 2mm thick, shaped into a C-channel with customizable perforations. It is ideal for applications like drywall framing and structural framing in both residential and commercial buildings.

3. Production Process

  • Manual Decoiler-Guide-Embossing rollers-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter
  • The production process starts with a manual decoiler to uncoil the steel. The material is then guided through embossing rollers, where it gets textured for better adhesion with cement. The roll former shapes the steel into the stud profile, followed by straightening. Afterward, the material undergoes hydraulic punching for H-shaped holes and is cut with a hydraulic cutter, maintaining continuous operation without waste.

4. Technical Parameters

MachineAnalysis
DecoilerUnwinds steel coil, manually adjusted for material tension control.
GuideEnsures accurate material direction using a hand-wheel with a digital readout for precision.
Embossing RollersAdds textured bumps to the steel to enhance cement adhesion, improving bonding strength.
Roll FormerForms the steel into a C-channel stud profile with 17 stations, ensuring precise shaping.
Straightening MachineCorrects any material bending, ensuring the profile is consistently straight for accurate forming.
Hydraulic PunchingPerforms H-shaped perforations on the bottom of the stud profile for enhanced versatility.
Hydraulic CutterCuts the stud profile to length without producing waste, ensuring continuous operation.

5. Key Focus

  • Continuous production with no waste due to synchronized punching and cutting.
  • Customizable perforation sizes to fit various construction needs.
  • High-speed operation with precision forming and cutting for quality control.

6. Production Line Components

Machine NameQuantity
Decoiler1 set
Guide1 set
Embossing Rollers1 set
Roll Former1 set
Straightening Machine1 set
Hydraulic Punching1 set
Hydraulic Cutter1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • For this stud profile, we offer customization options including:
  • Adjustable perforation patterns (H-shaped holes).
  • Roll former with different station configurations.
  • Embossing roller customization for specific surface textures.
  • Hydraulic punching specifications (different hole sizes and spacing).
  • Custom thickness adjustments for the material (within the range of 0.8-2mm).
  • Ability to customize cutting lengths to suit specific project needs.
Buy High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller at wholesale prices
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