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T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System

Categories Drywall Roll Forming Machine
Brand Name: METALIGN
Model Number: DRW
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Fully Automated T Bar Production Line with High Precision Cutting and Punching
Key words: Protective film/T bar Roll forming machine/T-shaped profile/High precision
Profile: Stud and track
Application: Building structures / Ceiling suspension systems / Wall panel framing / Light steel frames
Material type: Galvanized steel
Material thickness: 1mm
Production speed: 15m/min
Main motor power: 5.5Kw
Forming stations: 19
Driving system: Chain
Frame structure: Wall panel
Shaft diameter: 70mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System

T Bar Roll Former with Protective Film and Hydraulic Punching System


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This production line is ideal for manufacturing T-shaped profiles from galvanized steel, incorporating a unique plastic film lamination feature. It offers high efficiency, high precision, and is perfect for the building and construction industry, particularly for customers seeking eco-friendly, durable products with surface protection.

2. Profile Description

  • The T bar produced by this line is made of galvanized steel, with a thickness ranging from 0.8 to 1.5mm. It features a T-shaped profile with a protective plastic film on its surface. This profile is mainly used in ceiling suspension systems, partition framing, and other light steel structure applications.


3. Production Process

  • 3T Manual Decoiler-3T Plastic Film Decoiler-Guide System-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter-Electric Conveyor Belt
  • This process begins with a manual decoiler and a film decoiler, followed by the guide system and roll former with 19 stations. After straightening, two hydraulic punching stations make precise holes, and a hydraulic cutter is used for accurate cutting. Finished profiles are transported via an electric conveyor belt.

4. Technical Parameters

MachineAnalysis
Manual DecoilerEnsures smooth feeding of coils, cost-effective for standard production, requires manual operation.
Plastic Film DecoilerAdds surface protection during forming, preventing scratches and damage. Essential for products requiring high-quality finishes.
Roll FormerHigh precision forming with 19 stations, ensuring accurate profile shaping. Chain drive system provides stable and efficient production.
StraighteningStraightens any curvature or bending in the coil, ensuring accurate feed into the roll former for precise profile shaping.
Hydraulic PunchingProvides high-precision punching, with two stations for different hole patterns. Optimizes production for specific customer needs.
Hydraulic CutterEnsures clean and precise cutting of the profiles to the required length, improving product consistency.
Electric Conveyor BeltEfficiently moves the finished profiles to the collection bins, reducing manual labor and ensuring smooth operation between cutting and collecting stages.

5. Key Focus

  • Automatic Production: The line utilizes automated processes like film lamination and hydraulic punching, ensuring high efficiency and precision.
  • Surface Protection: The plastic film decoiler provides excellent surface protection, reducing damage during handling and transit.
  • Customization Capability: The line can accommodate customized sizes, hole configurations, and thickness, meeting specific customer needs.

6. Production Line Components

Machine NameQuantity
Decoiler (Manual)1 set
Decoiler (Plastic Film)1 set
Roll Former1 set
Straightener1 set
Hydraulic Punching (Two Stations)1 set
Hydraulic Cutter1 set
Electric Conveyor Belt1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • For this T bar profile, we can customize various aspects of the production line, including:
  • Adjusting the thickness of the steel coils
  • Configuring different hole patterns and locations using the hydraulic punching module
  • Offering varied surface protection options such as different types of films
  • Customizing the profile shape and size for specific applications
  • Modifying the cutting length and spacing to fit customer requirements
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