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Precision Roll Forming Machine For 20x20mm Welded Square Tube Production With Laser Welding

Categories Other Profiles Roll Forming Machine
Brand Name: METALIGN
Model Number: SQ
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Efficient Cold Roll Forming Machine Line for 1.2mm Thick Welded Square Tubes with Laser Welding and Corrective Process
Profile: 20x20mm Square Tube
Key words: Laser Welding/Fly saw cut/Precision Roll Former/Automatic Roll Forming
Application: Construction/Structural Framework/Building Support Systems/Scaffolding/Storage Shelves/Metal Framework
Material type: Cold Rolled Steel
Material thickness: 1.2mm
Main motor power: 11Kw
Forming stations: 14
Driving system: Chain
Frame structure: Wall panel
Production speed: 20m/min (Excluding welding and cutting time)
Machine condition: Brand new
Shaft diameter: 70mm
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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Precision Roll Forming Machine For 20x20mm Welded Square Tube Production With Laser Welding

Precision Roll Forming Machine for 20x20mm Welded Square Tube Production with Laser Welding and Flying Saw Cutting


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This cold roll forming line is designed for clients in the construction, industrial machinery, and storage systems sectors. The line excels in producing high-precision welded square tubes with laser welding, offering robust durability and quality. Its automated features make it ideal for large-scale, efficient production.

2. Profile Description

  • This welded square tube is made from 1.2mm thick steel, featuring a precise 20x20mm cross-section. It offers high strength and dimensional accuracy, ideal for structural applications. Its primary uses include scaffolding, shelving, and industrial framework, benefiting from advanced laser welding technology.

3. Production Process

  • 3T Decoiler → Guiding (Strip Type) → Roll Former (14 Stations) → Laser Welding → Correction → Tracking Saw Cutting
  • The process starts with the 3T Decoiler feeding the steel strip, which is guided through the Roll Former for precise 14-stage shaping. The laser welding ensures strong seam integrity. Afterward, the tube is corrected for straightness, and the tracking saw cutting delivers accurate lengths.

4. Technical Parameters

MachineAnalysis
3T DecoilerHandles up to 3 tons of steel coils, ensuring steady material feed.
Guiding (Strip Type)Precise material alignment, preventing deformation during shaping.
Roll Former (14 Stations)14-stage forming provides optimal shaping accuracy and dimensional stability.
Laser WeldingProvides high precision welds, minimizing heat distortion and ensuring strength.
CorrectionCorrects post-welding distortions, ensuring straightness and quality.
Tracking Saw CuttingEnsures precise cutting lengths, improving accuracy for final products.

5. Key Focus

  • Precision Welding: Laser welding ensures strong and precise seams with minimal distortion.
  • High-Quality Tube Formation: The 14-station roll forming process offers perfect shape and size accuracy.

  • Post-Production Quality Control: Correction and tracking saw cutting enhance product consistency and precision.

  • Automated Production: Efficient and consistent operation for large-scale production needs.

6. Production Line Components

MachineQuantity
Decoiler1 set
Guiding (Strip Type)1 set
Roll Former (14 Stations)1 set
Laser Welding1 set
Correction1 set
Tracking Saw Cutting1 set
PLC Cabinet1 set
Hydraulic Station1 set
Out Table2 sets

7. Customization Options

  • This production line can be customized to accommodate different tube lengths, wall thicknesses, and material grades based on specific client requirements. Options for different tube diameters and welding techniques are available, allowing for tailored solutions for structural and industrial applications.

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