Industrial Vertical Shaft Impact Crusher With Automated Control System

Low Dust Emission Design Vertical Shaft Impact Crusher With Automated Control System

Overview

The MC series vertical shaft crusher, with its different working principle from any other crusher, has gradually become a standard product on artificial sand making, aggregate shaping, and abrasive crushing production lines since its birth in the 1980s. It is a widely used and renowned crusher worldwide. Its uniqueness lies in the use of mutual impact of material particles to achieve crushing, rather than using traditional crushing methods such as squeezing, striking, and grinding.

Advantages

• Final product with excellent particle size

Due to the high-frequency impact of materials on this crusher, a unique "grinding" effect is formed, which prioritizes the removal of irregular edges of particles, making them closer to cubes. It is precisely because of the crushing effect of this "stone to stone" that the vertical shaft crusher is also known as the "shaping machine".

• Low ton consumption cost

As long as the appropriate selection is made, the MC vertical shaft crusher is the lowest choice for crushing cost, and its feeding hopper, crushing chamber, rotor, and frame body all use materials/accumulated materials as wear-resistant bedding; At the same time, the feed hopper can divert the material and increase the throughput.

• Easy to install and maintain

The design of the MC vertical shaft crusher is a small modular design, which is very easy to install and maintain. The observation door can replace the internal and external vulnerable parts of the rotor, while the specialized technical know-how can quickly replace the internal vulnerable parts.

Technical Parameter Table of MC series V-axis impact crusher

Quick Maintenance Components (Non-Standard Configuration)

1. Hydraulic Lifting Device for Feed Hopper

• Facilitates internal maintenance and rotor part replacement without external lifting equipment.
• Lifts the feed hopper by ~150mm and rotates it sideways (requires sufficient overhead space).

2. Wear Plates & Fasteners

• Lipped Top/Bottom Wear Plates with bolts and copper washers.
• Feed Eye Ring, Top Plate, Tip, Back Tip, Trail Plate (all with bolts).
• Carlywear Plate (context-dependent; likely Curved Wear Plate) with bolts and copper washers.

3. Auxiliary Tools

• Hanger Frame: Assists in lifting loose parts. Installed via pre-drilled ports on the crusher.

4. High-Quality Rotor

• Acts as a “high-energy centrifugal ore pump,” accelerating material particles for optimal kinetic energy.
• Adjustable rotor speed to achieve ideal crushing effects based on application requirements.

Stone Iron Crushing Chamber

Applications

• Designed for soft rocks (e.g., limestone).
• Significantly improves crushing ratio compared to traditional chambers.
• Example: For 5–10mm particles, traditional chambers yield poor results, while the stone iron chamber enhances efficiency.

Key Components

• Rotor: Drives material acceleration.
• Impact Plate: High-chromium alloy construction for impact/wear resistance.
• Counterattack Rack (likely Counterattack Plate): Optimizes collision dynamics.

Optimal Structural Design

1. Bottomless Installation Structure

• Simplifies installation and replacement of components.

2. High-Performance Impact Plate

• Material: High-chromium alloy for durability and energy efficiency.
• Design: Maximizes material utilization and collision mechanism effect for superior energy conversion.

3. Cavity Conversion

• Switch between stone crushing and iron crushing modes by replacing the cavity.

Accessories